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Condition monitoring & life analysis

Rushi Power Systems offers reliable service in predictive maintenance. We have highly skilled team of specialists with sophisticated equipment for condition monitoring.

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  • RLA Studies

  • Ultrasonic testing.

  • Dynamic hardness testing.

  • Magnetic particle inspection, checking of residual magnetism and de-magnetization. 

  • Liquid penetrant test.

  • In - situ metallography examination.

  • Radiography examination.

  • Natural Frequency Test.

  • Vibration analysis.

Whether it be critical rotor components affected by published OEM "end of life" limits, or turbine section subjected to extremes of operating temperatures and environment, Rushi Power can provide expert inspections and analyze to assess components and recommend the path forward.

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Rushi Power With Their Channel Partners Can Offer State-Of-The-Art Inspections On Either Destructive Or Non-Destructive Basis To Accurately Assess Component Condition And Answer Your Questions, Such As:

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  • What damage mechanisms are prevalent on my parts, given my specific operating parameters?

  • Could there be latent manufacturing defect present which could adversely affect part life?

  • Is there significant metallurgical deterioration of hardware not evident by visual or NDT inspections?

  • Are components capable of being refurbished, and if so, how many inspection or maintenance intervals will they last?

  • How are the coating systems being used & working? Are there better coating systems commercially available for the specific operating conditions?

  • Am I at risk of running my components for the currently employed service interval?

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Rushi Power Can Also Manage And Assist In Providing Analytical Engineering Studies To Model The Steady State And Transient Operating Conditions Of Any Given Component. Conducting These Analytical Design Reviews Can Provide Or Allow:

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  • A "sanity check" on the life limits posed by the OEM.

  • The establishment of remaining life limits based on sensible (not overly conservative) safety factors.

  • The disposition of findings from rigorous inspections.

  • The establishment of critical flaw sizes as a function of location.

 

And through these efforts, a very important question can be answered - are the OEM’s recommendations for service intervals, component repair and parts life realistic, or geared toward selling new parts?

Boroscopic inspection 

An inspection for reliable operation

Borescope inspection is a reliable way of diagnosing and monitoring faults and functional status of machinery, monitoring and inspecting facilities without the need for long-term cessation of operation or disassembly. It is also an effective decision making tool for troubleshooting without the risk of significant interventions in operation.

An effective way for identifying threats to machinery and pre-planning of well articulated maintenance strategy reduces unwanted downtime and costly breakdown affecting production and revenue.

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Borescopic inspection can be conducted in

steam turbine to assess the condition of steam path, internal's for foreign object damage, corossion,erosion,scaling,fatigue and cracks.

Generator's and motors assess the condition of insulation for delimitation,insulation breakdown,partial discharge,interturn insulation migration through hard to reach and tight spaces.

Gas turbines internal condition of buckets and nozzles,spark plug etc for

thermal coating erosion, cracks etc.

we can offer specialised inspections and assessment of any turbomachinery in our domain. 

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Vibration analysis

Diagnosing the rotational problems

Vibration diagnostics are critical to safeguarding your machinery such as turbines, generator's,motors compressors and pumps 

Vibration analysis can detect problems such as:

  •  Imbalance

  •  Bearing failures

  •  Mechanical looseness

  •  Misalignment

  •  Resonance and natural frequencies

  •  Electrical motor faults

  •  Bent shafts

  •  Gearbox failures

  •  Empty space or bubbles (cavitation) in pumps

  •  Critical speeds

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